A fully successful TPM program allows machinery to be available when it should, running at the speed it should, and producing in the right way. Many organizations do not fully realize the amount of wasted process time and the increased costs they are experiencing as a result of not implementing TPM. Many organizations implement parts of the program but do not necessarily realize all of the benefits of having a fully integrated program between operators and maintenance staff.

Course Content

• Introducing TPM
  • Definition of TPM
  • Who’s Involved – Management, Operators, Maintenance, and Engineering
  • Why Use TPM
  • Normal Equipment Breakdowns
  • Quality First Focus – machines working the way they are supposed to, at the speed they should, and when they are supposed to in order deliver quality every time
  • What is the present situation for productive maintenance in organizations
  • The maintenance department shift
  • TPM work standardization
  • Pre-TPM conditions checklist
• TPM Measurables
  • Overall Equipment Effectiveness (OEE) – finding losses
  • Three OEE Measurables
  • Typical OEE Distribution
  • World Class Distribution
• Improving equipment reliability and life cycle
• Investment in TPM
• TPM Savings
• Autonomous Maintenance
  • The role of the operator
  • The operator checklist
  • The 7 steps to Autonomous Maintenance
  • TPM tag campaign
  • Work cell team meetings
• Types of Maintenance and where you want to be
  • Breakdown Maintenance
  • Planned Maintenance
  • Predictive Maintenance – periodic versus predictive
• The seven condition monitoring techniques
• Planning your TPM implementation – (additional half day workshop)

Who Should Attend

All leaders of operations, maintenance staff, and quality control leaders should attend the full program. A shorter program is available for work groups particularly to teach about autonomous maintenance.

Length of Program

The training program of TPM is delivered in 1.5 days. There is an additional half-day workshop to help an organization plan for the implementation of TPM as part of a lean implementation.

A half-day TPM program is also available for operators to help them understand the OEE and autonomous maintenance.

Support Services for TPM

Raidea provides full consulting and implementation services to help implement TPM across all levels and provide on-going coaching to maintenance staff and operators.